Power cord set manufacturing - ZP-Electronics Quality

"Starting with quality...Ending with quality" is the underpinning of our quality program. All employees: management, staff and production, attend a formal quality training program upon being hired and attend regularly scheduled update programs.

We purchase all raw materials from pre-approved vendors and statistically monitor vendor material shipments to assure compliance.

Power cord set manufacturing at ZP-Electronics ensures production quality by operator in-process inspection including visual, electrical, dimensional, and tensile testing. Each operator is responsible for maintaining quality standards for his/her operation, and has "stop-the-job" authority. This program is supplemented by a rigid statistical process program and adherence to MIL 105 sampling techniques.Statistical Process Control and continuing training programs renew and refresh our commitment to total quality involvement.

Before shipment, all cord sets are 100% electrically tested and visually inspected. We start with quality to end with quality...Cord sets that do the job for which they were designed...time after time, after time.

Manufacturing Information

Power cord set manufacturing begins, not on the production floor, but on the drawing board and in the machine shop, where new plug designs are translated into high-precision multi-cavity molds.

The power cord set manufacturing process brings together pre-tested wire, brass blades and pins, molding compound and skilled personnel. The result is the production of the variety of power cord sets with which you are familiar.

Pictured for your information, are a few of the manufacturing steps necessary to produce high-quality cord sets.

All ZP-Electronics cord sets pass stringent in-process and final inspection and carry UL,CSA, BS, SAA and VDE, etc. many other approvals.